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Microcalometer Combustion Measurements of Automotive Materials

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Contractors:  Galaxy Scientific and TRACE Technology, LLC.

Purpose:   

Earlier testing sponsored by NHTSA and GM conducted fire resistance testing of a variety of automotive materials using several test methods.  This research project would subject samples of some of the same materials to tests that use a Microscale Combustion Calorimeter.  The contractor has data on representative aircraft interior materials that have been subjected to the same test.  These tests will provide a comparison between the Microscale Combustion Calorimeter test results and other test methods.  It will also provide a comparison between the fire resistance of automotive and aircraft materials.  

The Microscale Combustion Calorimeter operates by the process of pyrolysis-combustion flow calorimetry (PCFC). In PCFC physical properties of the material do not influence the heat release results generated in the test. Materials are tested by thermally decomposing a sample and combusting the off-gases. The amount of oxygen consumed is measured and is proportional to the amount of heat released in a fire. Data is presented as one or more heat release rate peaks versus a temperature axis. The values measured are the peak heat release rate, total heat release,

and char yield. The peak heat release rate is used to calculate a value called the heat release capacity, which is a material property. The total heat release is the amount of heat that is released throughout the decomposition and is a measure of the total fuel generated. A char yield that is proportional to that which is produced in a real fire is obtained from the residual weight of the sample after the test. The temperature at which these events occur can also be obtained.